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Tag Archive: Donaldson

  1. Boost Your Equipment Hardiness Through Cutting-Edge Fluid Testing

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    When you think about it, a hydraulic machine is a bit like a human body.  

    The motor and pump act as the equipment’s heart, driving the oil throughout the hydraulic system like blood in a person’s veins. When a person is feeling unwell, or are monitoring an ongoing medical condition, blood testing gives critical insights into what is happening inside their body and helps chart a path forward for their care.

    Just like a blood test does for a human being, a fluid sample is the best way to begin assessing the health of your equipment and diagnosing any underlying issues related to contamination.

    Some of the most common causes of equipment inefficiency, failure, and reduced lifespan of components come down to contaminants and varnish that build up in the oil and travel throughout the machine’s ‘body’.  In fact, it’s estimated that over 70% of hydraulic system failures are related to fluid contamination. Fuel sources and process fluid are also susceptible to damaging contamination.

    Schroeder’s Oil Analysis Program offers a simple way to stay on top of the health of your equipment!

    Whether your operation has only a handful of machines, or you manage a massive fleet, Schroeder Industries offers an array of accurate lab testing services and easy digital tracking that keep you informed of your machine’s health.

    • Advanced laboratory testing provides accurate insights. Our expert testing encompasses a variety of critical fluid health factors.
    • Multiple test kit options. Schroeder Industries offers three standard testing options, ranging from just the essential fluid values to more in-depth insights.
    • Receive early warnings on fluid condition. Our testing services will advise you when your fluid parameters fall outside industry standards or customized targets/baselines, allowing you to enact preventative maintenance before downtime or failure occurs.
    • Receive personalized support from the experts in fluid health. Our fluid condition experts can help you interpret your results and recommend corrective and preventative measures, improving your equipment’s performance and longevity.
    • Easy fluid test report management through the Fluid Care Portal. Grappling with paper reports and spreadsheets can make tracking fluid condition trends challenging. This user-friendly web application makes monitoring your fluid health simple, no matter the number of machines you operate.

    To satisfy virtually every application, Schroeder Industries offers several different test kit options, all backed by the powerful Fluid Care Portal.

    Basic Analysis Kit

    Our most cost-effective testing option, focusing on the most essential fluid condition factors.

    Advanced Analysis Kit

    Achieve deeper understanding of your fluid condition with a more expansive testing package.

    Premium Analysis Kit

    Our most comprehensive testing kit, for the most advanced insights into your fluid.

    Below is a detailed breakdown of what the different Oil Analysis Program test kits offer.

    Not sure which kit is the best choice for your application, or what fluid parameters you need to look out for? Ask the experts at Schroeder Industries!

    View Catalog Pages
    Request a Quote

    How does the Fluid Care Portal enhance your fluid analysis program?

    Regular testing is vital for monitoring trends in your fluid health and preventing problems before they arise. However, tracking results over time for many pieces of equipment takes time and hassle. As part of our testing and fluid analysis services, Schroeder Industries is now offering a smart digital solution for detecting trends in the quality of your hydraulic oil, diesel fuel, process water, and more.

    Part of Schroeder Industries’ Oil Analysis Program, the Fluid Care Portal is a new, powerful digital tool for easily tracking the health of your equipment’s fluid as you test over time:

    • All your data is in one place, versus scattered over spreadsheets or various paper reports.
    • Easily monitor trends in fluid testing data over time, allowing you to detect and resolve contamination issues before they begin impacting your bottom line.
    • Monitor as many equipment assets as you need. Whatever the size of your operation, the Fluid Care Portal allows you to individually monitor the testing results for each piece of equipment.
    • Receive alerts when ISO Code, Water Content, or other parameters are exceeded. In the Fluid Care Portal, users can set target limit profiles for various parameters, creating customized criteria for your most critical components.
    Laptop showing image of fluid care portal interface.
    Learn More About the Fluid Care Portal
    Let the Experts in Fluid Conditioning Assist You!

    Ask The Experts In Fluid Analysis!

    Tell us about your application and fluid cleanliness goals, and find out which kit is right for you:

    Request for Quote

    • Which products are you interested in?
    • Max. file size: 256 MB.

  2. Ultimate Chill: The Proven Filter Tank Cooler Unit

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    Overheating is a common, constant issue for hydraulic equipment, especially when working in scorching summer conditions. Over time, this can have negative consequences for critical machinery:

    • Overheating accelerates oil degradation, causing varnish and sludge to coalesce in the system and cause blockages and reduce operating efficiency.
    • Shortened oil lifespan forces more frequent oil change-outs, increasing both downtime and oil-related expenses for new purchases and recycling.
    • Oil degradation products can damage system components and force the equipment’s engine to overcompensate.

    Keep Cool and Collected with the FTC

    Schroeder’s new Filter Tank Cooling Unit (FTC) is a compact solution for mobile fleet vehicles that combines a hydraulic tank assembly and cooling unit in one complete package.

    • Condensed, efficient footprint ideal for the space limitations of mobile vehicles; most optimized tank/cooler combination currently available
    • Integrated cooling unit maintains safe operating temperature, extending fluid life and preventing overheating in the hydraulic system
    • Reduces weight, space utilization, and oil usage; provides associated cost savings
    • Air Fusion Technology filtration and a robust, rotomolded 7-gallon TNK design to reduce weight and increase the efficiency of the reservoir’s performance and deaeration capabilities
    View Catalog Pages
    Tank Material:High Density Polyethylene (HDPE), Nylon (PA)
    Tank Volume:7 Gallon (26L)
    Operating Temperature:High Density Polyethylene (HDPE) – 20°F to 180°F (-29°C to 82°C)
    Nylon (PA) – 32°F to 240°F (0°C to 116°C)
    Return Line Filter:AFT Filter with either 4” or 8” element lengths
    Max Return Flow:40 GPM
    Breather:3 μ phenolic resin impregnated paper element
    Suction Strainer:100 Mesh Strainer
    Weight:Contact Factory
    Element Change Clearance:• 8″ Element with Cover = 3.25″
    • 8″ Element with No Cover = 5.00″
    • 4″ Element with Cover = 0.50″
    • 4″ Element with No Cover = 2.00″
    Ultra Violet Light Rating:HDPE = UV-12
    Nylon = UV-10
    Cooler Material:• Housing: Welded steel
    • Heat Exchanger: Aluminum, brazed bar-and-place
    • Fan: Plastic
    • Motor: Aluminum housing, steel gears and shaft
    Max Cooler Pressure:230 psi (16 bar)
    Fan Noise Level:69 dBa @ 1 meter
    View Catalog Pages

    Schroeder Success: FTC Unit Increases Machine Space on Mobile Fleet Vehicles

    An OEM producing mobile fleet units sought a lighter, more space-efficient alternative for their 25 gallon hydraulic unit and separate cooling unit, which took up considerable room on the mobile unit.

    Schroeder Industries engineered the FTC unit to utilize space as efficiently as possible while delivering optimal performance from the hydraulic reservoir and cooling unit, allowing OEMs to further streamline and improve their equipment designs.

    Here’s how this customer benefited!

    Tank + Cooling Assembly Footprint Substantially Downsized

    18 Gallon Reduction in Reservoir Size; Reduced Oil Usage Per Unit

    Increased Machine Space for Further Design Improvements

    Can the FTC Unit help you beat the heat? Ask the experts!

    The product experts at Schroeder Industries can help you find the optimal solution for your application. Let us know how we can help!

    Contact-Blog-FTC Introduction

    • Max. file size: 256 MB.

  3. Transform Your Fluid Monitoring Now with HY-HV-S120

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    Condition Monitoring is Critical

    Filtration isn’t just ‘set and forget’—to address any new contamination issues before they can become serious and ensure continuous protection, ongoing condition monitoring is a vital part of every filtration strategy. Schroeder Industries offers a variety of diagnostic tools to measure particle counts, saturation levels, and other important fluid characteristics.

    Years of careful research and thoughtful development have yielded the new HY-HV-S120, the latest in Schroeder’s diagnostic arsenal. This revolutionary sensor is much more than just a digital particle counter, offering detailed insights into the possible source of contaminants.

    Introducing the HY-HV-S120

    View Product Specifications

    Features & Benefits

    • Oil cleanliness codes: ISO 4406, NAS 1638, SAE AS4059
    • Automatically groups particles by micron size in seven categories – 4, 6, 14, 21, 38. 70, >100µ
    • The integrated S120 sensor differentiates air and gas bubbles from particulates, eliminating them from the total for improved ISO count accuracy.
    • Onboard shape recognition software can categorize particulate into sliding, cutting and fatigue wear, helping target the contamination source.
    • Highly accurate sensor capable of self-calibration for more autonomous operation.
    • Full integration with SCADA/PC/PLC which can be controlled via analogue or digital instrumentation.

    Applications

    • Mobile Equipment Technology
    • Monitoring of Oil Cleanliness in Storage Tanks
    • Surface Mining
    • Construction
    • Fleet Services
    • And more!

    Product Specifications

    Working Pressure:5 Bar (72 psi)
    Flow Rate:0.03-0.13 gpm (0.1-0.5 l/min)
    Viscosity Limit:2270 SUS (460 cSt)
    Fluid Compatibility:– Mineral Oils
    – Synthetic Oils
    – Diesel
    – Other fluids possible; please contact us for more information
    Weight:11.5 – 56.0lbs
    Dimensions:23.0” x 9.92” x 20.67”
    Fluid Temp Range:32°-140°F (0°-60°C)
    Output Options:• Modbus RTU (RS485)
    • Modbus TCP/IP
    • Local panel mount indicator
    • Local field mount indicator
    View Product Specifications

    Ask the experts at Schroeder Industries what the HY-HV-S120 can do for you!

    Contact-Blog-HY-HV-S120 Introduction

    • Max. file size: 256 MB.

  4. Supercharge Your Hydraulic Systems with Expert Tank Optimization

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    How can tank optimization benefit you? Ask the experts.

    Rising oil and fuel costs, trends towards electrification, and overall concerns about sustainability across virtually every industry are driving an increased push for improved efficiency in the designs of hydraulic equipment.

    Schroeder Industries family of hydraulic tanks, TNK Series

    One area where great opportunities for improvement lie is with the hydraulic tank. Due to inefficient designs, many machines operate with oversized hydraulic tanks containing more oil than needed.

    Many benefits can be realized through tank optimization, including:

    • Increased energy efficiency
    • Overall machine weight savings
    • Steel and oil savings per machine
    • CO2 emission reduction
    • Tank downsizing
    • Additional machine space for other features

    Read on to learn more about the benefits of optimizing your hydraulic reservoir, and how Schroeder Industries can help:

    What Is Tank Optimization?

    The goal of hydraulic tank optimization is to reduce the reservoir size and thus reduce its fluid volume. Two main factors determine how much a tank can be optimized:

    • Volume Utilization. In a suboptimal reservoir design, ‘dead zones’ can appear, where fluid stagnates and is not effectively utilized by the system. In a properly designed tank, every cubic inch of the hydraulic fluid should circulate within the reservoir. Dead zones can be detected by digital simulations, and are a strong indicator that tank optimization is needed.
    • Fluid Velocity. Fluid velocity impacts how well a tank can de-aerate, or release trapped air from within the fluid, and prevent new air from entering the fluid due to splashing. Increased air contamination causes a variety of issues within hydraulic systems, decreasing operating efficiency and component lifespan. Fluid velocity can be reduced through improved in-tank filtration and adjusting the structure of the hydraulic tank itself.

    The Benefits of Hydraulic Tank Optimization

    Here’s some of the ways optimizing a hydraulic tank design can benefit both OEMs and end users:

    • Cost Savings. Downsizing a reservoir with tank optimization means less steel and oil are needed upon initial construction, reducing up front manufacturing expenses for OEMs. Additional savings are passed on to end users, who will need less hydraulic oil to run the equipment over its lifetime.
    • Improved Energy Efficiency. A smaller reservoir with reduced fluid volume reduces the overall weight of the equipment, translating to improved energy efficiency. Lower fluid volume also reduces warmup time in cold start conditions. Any improvements in energy efficiency are especially important for electric-powered equipment, which relies on more limited battery power.
    • Increased Machine Space. A smaller hydraulic reservoir can allow overall downsizing of the equipment or make way for additional improvements to the design. Larger batteries or fuel tanks, cooling units and other beneficial modifications can be made when space is freed up within the machine.
    • Sustainability Benefits. Tank optimization reduces the carbon footprint of an operation in several ways:

      1. By downsizing a reservoir, less hydraulic oil must be produced and then disposed of, reducing the emissions from both the initial manufacturing of the oil and lowering the amount of waste oil per machine.

      2. The carbon footprint of initial construction is also mitigated by the reduction in materials needed to create the reservoir itself.

      3. Improvements in fuel efficiency for diesel and other fossil fuel-powered equipment reduces CO2 and other harmful emissions overall.

      4. Finally, the increase in energy efficiency and available machine space can open up avenues for electrifying equipment, or improving the performance of electric-powered machines, which are at the forefront of sustainable equipment.

    The benefits of optimizing your tanks are clear, and the filtration experts at Schroeder Industries can help you get the most out of your reservoir.

    Let Schroeder’s Experts Help Optimize Your Tank!

    Tank Optimization Services from Schroeder Industries

    Rendering of flow simulation using a TNK.

    Schroeder Industries is leveraging our extensive experience in hydraulic system filtration components towards tank optimization. Through cutting-edge flow simulations, our experts can identify dead zones and inefficiencies in hydraulic tank designs and work with your company to develop a solution that suits your specific application.

    The benefits of optimizing your hydraulic tank are more than just theory. In the following case study, learn how one OEM saw substantial savings with Schroeder’s tank optimization services:

    Closeup image of stump grinding machine with TNK12 in the foreground

    An OEM customer producing stump grinding machines for the forestry industry came to Schroeder Industries searching for updated filtration solutions.

    An engineering analysis of their fabricated tanks found that not only were they heavy and prone to weld cracks: The volume utilization was subpar.

    Further testing concluded that the existing Schroeder TNK12 would provide equivalent deaeration performance to the customer’s current tanks with a 40% reduction in tank volume.

    This resulted in substantial savings on both oil and tank production cost in their stump grinder manufacturing:

    Oil reduced per unit: 8 gallons Oil Reduced annually: 4,000 gallons Cost savings: $28,000 USD
    Labor cost per TNK: $30 USD TNKs used annually: 500 Labor cost savings: $15,000 USD
    Read the Full Case Study

    TNK Series and Air Fusion Technology

    Schroeder’s tank optimization services are backed by expertly crafted reservoirs and filters. Learn more about these premium products:

    Schroeder Industries TNK7 with Air Fusion Technology AFT filter.

    Lightweight tanks, heavyweight performance! The Schroeder Industries series of rotomolded HDPE tanks are lighter than traditional steel tanks, but built to take a beating in the field with no risk of corrosion. Available in five performance optimized sizes, with custom options available, there’s almost certainly a TNK for your application.

    Engineered with baffling that improves deaeration and cools returning oil by creating settling zones, these tanks are designed to assist in the ever-important degassing of hydraulic fluid.

    Specifications:

    Tank Materials:High Density Polyethylene (HDPE)
    Tank Volumes:4 gal (15L)
    7 gal (26L)
    12 gal (45L)
    18 gal (70L)
    25 gal (100L)
    Operating Temperature:High Density Polyethylene (HDPE) 20°F to 180°F (-29°C to 82°C)

    Nylon (PA)
    32°F to 240°F (0°C to 116°C)
    Max. Return Flow:TNK4: 25 gpm
    TNK7: 35 gpm (135 L/min)
    TNK12: 40 gpm (150 L/min)
    TNK18: 40 gpm (150 L/min)
    TNK25: 75 gpm (284 L/min)
    TNK Weight:TNK4 (AFT4): 11.5 lbs (5.2 kg)
    TNK4 (AFT8): 11.5 lbs (5.2 kg)
    TNK7: 16 lbs (7.3 kg)
    TNK12: 21 lbs (9.7 kg)
    TNK18: 33 lbs (15 kg)
    TNK25: 45 lbs (20 kg)
    Schroeder Industries Air Fusion Technology AFT filter

    Schroeder’s secret weapon in the quest for tank downsizing is the AFT. This next-gen in-tank filter offers superior deaeration, engineered to reduce fluid turbidity and enhance degassing, reducing the amount of air entering the hydraulic system.

    With this powerful filter, see up to 60% reduction in reservoir size! With the AFT, our goal is to create a smaller, more efficient hydraulic system to help our customers get the most out of their fuel source.

    Specifications:

    Flow Rating:40 gpm (151 L/min)
    Max. Operating Pressure:100 psi (7 bar)
    Min. Yield Pressure:350 psi (24 bar)
    Rated Fatigue Pressure:100 psi (7 bar)
    Temp Range:-20°F to 225°F
    (-29°C to 107°C)

    Ask The Experts How Your Tank Can Be Optimized!

    If you could be getting more out of your reservoir and in-tank filtration, Schroeder Industries can help.

    Tank Optimization Request Form-Tank Optimization Blog

    • Max. file size: 256 MB.

  5. Transform Your Hydroforming with AutoFilt® RF9 Magic!

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    Header graphic with text reading: Superior Filtration for Hydroforming. How can your business benefit from the AutoFilt® RF9? Ask the Experts.

    What is hydroforming?

    Hydroforming is a specialized deep draw manufacturing process used to create a wide variety of metal components and is especially popular within the automotive industry.

    In the sheet hydroforming process, highly pressurized water is applied into a mold, and the water pressure forces the metal to conform to the shape of the die.

    Diagram showing the hydroforming process.

    Compared to conventional stamping methods, hydroformed parts can be created in more complex shapes with greater efficiency, thinner metal sheets, and high-quality surface finish.

    Why is process filtration so important for hydroforming applications?

    Like any process water application, contamination can greatly affect the lifespan and performance of the high-pressure hydroforming press.

    To protect vital downstream components like high pressure pumps and manifolds from wear and tear, high-quality process filtration is a must for any hydroforming system. If left unchecked, contamination can wear out machine components, reducing operational efficiency and forcing expensive repairs and costly downtime. Additionally, defective/scrap material output can increase.

    The process filtration experts at Schroeder Industries understand the impact that high-quality filtration has on a business. We can find a Schroeder solution for virtually any process filtration application, including hydroforming:

    Why is an AutoFilt® RF9 from Schroeder Industries the best choice for your hydroforming application?

    Image of the AutoFilt® RF9 filter with a water splash in the background.

    The AutoFilt® RF9 is Schroeder’s first choice for filtration in hydroforming applications. Already, the RF9 has seen great repeat success in the hydroforming division at one of the world’s largest automotive frame manufacturing plants.

    Here’s what makes the RF9 so effective:

    • Super fine filtration with minimal pressure loss. When filtering process fluid or water for a high pressure application, it’s critical to both achieve the lowest micron filtration levels as possible while minimizing pressure loss. The RF9 is capable of filtering down to 5 microns in a standard hydroforming setup.
    • Eliminates costly, disposable cartridges. The automatic back-flushing mechanism within the RF9 cleans the re-usable filter elements in under a minute, with minimal interruption to the filtration process.
    • Low-maintenance and service-friendly. Elements are held securely in the RF9, but are easy to access and require no special tools or torque to change out.
    • Customizable with options like bypass filters, external heaters, backwash waste treatment units, and more.
    Connection Sizes:DN 32 to DN 350
    Flow Rates:1000 m3/h (4400 GPM)
    Pmin / Pmax:2.0 bar / 16.0 bar (29-232 PSI)
    Max. Operating Temperature:180° C (356° F)
    Filtration Ratings:3 to 500 μm
    Filter Elements:– Chemicron® metal fibre
    – Dutch weave
    – Square mesh
    Filter Housing Materials:EN-GJS-400-15 / DIN EN 1563 / AD-2000 W3/2
    Material of Internal Parts and Filter Elements:– Internal parts: steel and cast iron
    – Filter elements: stainless steel
    Control Parameters:Electronic or PLC control unit

    The AutoFilt® RF9 is defined by its globally unique, patented hydropneumatic back-flushing technology with secure media separation.

    Features

    • Back-flushing driven by external air system, rather than using system differential pressure
    • Large filter surface for its compact size
    • Low-maintenance, service-friendly design
    • Suitable for fuels, cooling lubricants, lubricating oils
    • External heater possible
    • Optional: bypass filter
    • Optional: Backwash Treatment Unit for back-flush volume treatment

    Advantages

    • No mixing with the compressed air
    • Adjustable back-flushing intensity
    • Efficient hydraulic cleaning
    • High cleaning efficiency
    • No reduction in pressure during back-flushing
    • Low compressed air consumption
    • Low pressure drops
    • Intelligent control system

    Let the experts at Schroeder Industries help find the perfect solution for your process application!

    Backed by over 75 years of innovation, industry experience, and proven successes, Schroeder Industries can work with you to find the optimal solution for your filtration needs. Let us know how we can help you:

    Contact-Blog-RF9 Hydroforming

    • Max. file size: 256 MB.

  6. Why Superior Oil Analysis is Your Key to Success

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    Clean Oil is the Key to Productivity

    Is your hydraulic equipment experiencing more downtime than usual? Are you noticing that your equipment is operating less efficiently?

    If your operation is paying a price for the inconsistent performance of your vital equipment, high contamination is most likely to blame.

    Hydraulic fluid contamination from a variety of sources is by far the most common cause of system inefficiency and failures. In fact, approximately 80% of all hydraulic equipment failures can be directly attributed to the effects of fluid contamination!

    Consistently clean hydraulic oil is vital to every operation that relies on hydraulic equipment. Additionally, systems that rely on process water or run on diesel fuel are also vulnerable to the effects of contamination. Proactive measures to analyze fluid and prevent contamination provide significant benefits to cost and productivity:

    • Prevent costly equipment failures and downtime before they happen by detecting and treating contaminated fluid.
    • Save money on repairs by protecting system components from contamination and extending their lifespan.
    • Get the most out of your hydraulic oil by detecting and treating contamination before the oil’s life is exhausted. As oil prices continue to rise and hydraulic oil supply lines remain unstable, it’s important to conserve the oil you have!
    • Increase fuel efficiency not just by filtering your fuel source, but by improving overall system efficiency when you reduce contamination-related wear. Clean fuel and efficient operation reduces fuel consumption, cuts carbon emissions, and saves your operation money.
    Let the Experts in Fluid Analysis & Cleanliness Assist You!

    Struggling with Fluid Contamination? Fluid and Oil Analysis Services by Schroeder Industries Can Help!

    Backed by over 75 years of innovation, Schroeder Industries is a leader in developing filtration products and technology that detect, analyze and remediate contamination to protect hydraulic systems and other vital equipment.

    When contamination is attacking your equipment, the first step towards an effective filtration plan is a thorough analysis of the affected fluid, be it oil, fuel, or water.

    Our fluid health experts will test your samples and create a detailed report, identifying the type and potential sources of contamination in your system and giving recommendations on how to best protect your equipment.

    Schroeder offers a variety of premium testing kits, including:

    Offering a comprehensive look at your hydraulic fluid or water glycol condition, our bottle sampling Bottled Fluid Analysis Test Kits provide vital insights into your fluid health.

    Learn more about
    Bottled Fluid Analysis Test Kits

    Use Filter Debris Analysis (FDA) Test Kits alongside traditional oil analysis methods to analyze wear particles and discover the root cause of premature equipment wear & failures.

    Learn more about
    FDA Test Kits