Reclaim Contaminated Hydraulic Oil with Schroeder Industries Filtration Solutions
Hydraulic and lubricating oils have a finite service life, but these fluids are often disposed of before their usable life is up. While oil recycling and decontamination services exist, they are not as convenient or cost-effective as implementing solutions that address contamination on-site, in real time.
Schroeder Industries offers technology and services that enable proactive contamination control, reduce oil consumption, and cut back on oil-related expenses!
Schroeder Industries Solutions Include:
Schroeder Service Solutions
Implementing an effective filtration plan can be challenging and costly.
If your operation is new to the principles of contamination control, or lacks the capital for an up-front investment into filtration technology, Schroeder Service is here to help!
Rental Equipment Program
High-performance filtration equipment made accessible!
Filtration Management as a Service
A turnkey filtration programmed managed by experts!
Featured solutions for your fluid conditioning and filtration needs!
Hydraulic and Lubrication
A comprehensive range of hydraulic filter housing technologies, equipped with high-quality filter element materials ensure high operating safety and long maintenance intervals.
Product Highlights:
2K9
100 gpm (380 L/min)
900 psi (60 bar)
Two patent-pending K9 filters supplied in series as a single filter assembly providing in-line single pass particulate and water filtration. Powered by Schroeder Industries’ world-class filter elements.
3K9
100 gpm (380 L/min)
900 psi (60 bar)
Three patent-pending K9 filters supplied in series as a single filter assembly provide in-line single pass particulate and water filtration, capable of handling flow rates up to 100 gpm. Powered by Schroeder Industries’ world-class filter elements.
Filter Systems & Diagnostics
Schroeder Industries offers a variety of offline filter carts, dehydrating units, diagnostic tools, and data-recording sensors. Solutions from our Filter Systems & Diagnostics group are a vital supplement to any filtration regimen.
Product Highlights:
Asset Management Filtration Station (AMFS)
5 gpm (19 L/min)
Provides automatic record-keeping, trending, and fluid analysis in addition to powerful dual-stage filtration. Can be programmed to track multiple assets & power down when desired ISO code is reached.
Triton Dehydration Station (TDS-E)
15 gpm (56.78 L/min)
Utilizes vacuum technology to remove both free and dissolved water & dissolved gases from oil. Also includes integrated water sensors and membrane filter for solid particulates.
Mobile Dual Stage Filtration (MFD)
7 or 14 gpm (26.5 or 53 L/min)
An agile, dual mobile filtration unit that can be used for both water and particulate contamination filtration, or for staged particulate contaminant removal.
CS1500 Solid Contamination Sensor
Our smartest sensor yet.
A next-generation solid contamination sensor with modernized connectivity and smart analysis that detects turbidity and provides improved ISO cleanliness reading accuracy.
Element Technology
Filter elements are at the core of every filtration system. Schroeder Industries engineers and manufactures a broad range of highly efficient, effective filter elements offering exceptional dirt-holding capacity, superior particle capture, excellent beta stability, minimum pressure drop, high flow rate and low operating cost. Our element family includes:
Product Highlights:
Schroeder BestFit® Elements
Discover crossovers for over 42,000 OEM brand part numbers!
The quality and service you can expect from Schroeder filter elements, compatible with a massive range of filters.
Oil Reclamation Case Studies
TDS-A Saves Tens of Thousands in Oil-Related Expenses for Injection Molding Equipment
A plastic packaging operations was experiencing high levels of water contamination in their injection molding equipment’s hydraulic reservoir.
The customer was spending tens of thousands of dollars per month on oil recycling costs and new oil purchases.
Schroeder Industries deployed a TDS-A unit to dehydrate their oil, as well as extract any particulate contamination, to ensure operational reliability slash the customer’s oil-related expenses.
Here’s how the TDS-A helped:
16/14/12 ISO Code Reached; Cleaner Than Customer’s ‘New’ Oil
$25-30k USD Saved Per Month on Oil-Related Expenses
220gal of Hydraulic Oil Reclaimed in Just Two Days
VMU Increases Oil Life by 3.5 Years, Saves Nearly 1,000 Gallons Per Year
Operations at a waste incineration plant were constantly disrupted by constant turbine problems on startup.
A survey of 22 machines revealed the issues were the result of varnish buildup in the control block, caused by usage of incorrect oil in certain machines and an inexpensive, ineffective return line filter element. Varnish is a byproduct of aging oil, and is accelerated by contamination, temperature extremes, and other factors.
Schroeder Industries implemented a VMU (Varnish Mitigation Unit) to continually filter the turbine oil and tackle harmful varnish buildup.
Here’s how the VMU helped:
Oil Service Life Increased +3.5 Years
986 Gallons of Oil Saved Per Year
$12.1K Oil Cost Savings Per Year
TDS-E Saves Pulp & Paper Manufacturer $10K Per Month in Oil-Related Expenses
A manufacturer in the pulp & paper market required additional water removal capacity in their power generation turbine reservoir.
While the operator tried to implement a non-Schroeder dehydration unit, it was unable to keep up with the high volume of water infiltrating the reservoir.
To allow the customer to test the performance of the TDS-E, Schroeder Industries enrolled them in the rental equipment program to prove the unit’s effectiveness.
Here’s how the TDS-A helped:
Rental Program Provides Affordable Access
TDS-E Provides Exceptional Oil Reclamation with Minimal Maintenance
$10K USD Saved Per Month on Oil-Related Expenses
You could be Schroeder’s next success story! Let us know how we can help.
How can we improve your filtration & equipment performance? Ask the experts!
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