Banner image reading "Triton Dehydration Station" with a subheading reading "ask the experts"

Water Contamination Can Damage Your Hydraulic System

Water contamination in hydraulic systems is a common problem, which can severely reduce the life of hydraulic systems and fluids. If your hydraulic fluid appears milky when sampled, it’s likely that your system is experiencing high levels of water contamination.

Water ingression can occur in two primary ways:

  • Ambient humidity, which can ingress into the reservoir headspace and condense into the oil. Humidity can vary depending on the location and season, so pay attention to the conditions your equipment operates in and monitor your fluid condition accordingly.
  • Pre-contamination of new fluid due to poor storage. Be sure to examine any new fluid for water contamination before introducing it into your hydraulic reservoir.

You can expect the following if water contamination isn’t controlled:

  • Due to its chemical composition and density differing from oil, water can affect compressibility, impacting operational efficiency.
  • Water reduces oil lubricity and can lead to varnish buildup.
  • Water can also cause corrosion and oxidization in the system. Cavitation and damage to metal surfaces in the system may lead to costly replacements and increased downtime.

Trust the Experts in Water Removal & Dewatering Filtration

Schroeder Industries offers various products for targeting water contamination in hydraulic systems, backed by our vast expertise in fluid conditioning solutions. Our Triton Dehydrators, the TDSA and TDSE, bring proven performance across a wide range of applications where oil dehydration is needed.

Image of TDSA Triton Dehydration Station

The Triton Dehydration Station® series uses patented mass transfer dewatering technology to eliminate 100% of free water and up to 90% of dissolved water.

  • Ambient air is conditioned to increase its water holding capability before injecting to the reaction chamber.
  • Fluid is equally distributed and cascaded down through reticulated media and the conditioned air stream.
  • Water is transformed to water vapor and is expelled from the unit as moist air/stream.

View the specifications of our TDSA and TDSE units below!


Image of TDSA Triton Dehydration Station

Features:

  • Patented mass transfer technology uses ambient air to optimize and control dewatering rates
  • High Dewatering Rates and particulate removal in one system
  • 2.4kW heater option for unheated reservoirs
  • Simple Controls; RUN/DRAIN modes
  • Reduce fluid recycling cost
  • No expensive vacuum pump to service and replace
  • Compact, efficient footprint
  • Remove free and dissolved water
  • Highly effective in low and high humidity environments

Specifications:

Dimensions:45.2”(H) x 36.7″(W) x 20.3”(D)
Dry Mass:295 lbs (134 kg)
Inlet Connections:1″ SAE
Outlet Connections:1″ SAE
Flow Rate:120 gallons/hour or 2.0 gpm (7.6 L/min)
Permissible Inlet Pressure Range:-5.8 psig (-0.4 bar) to 32 psia (2.2 bar)
Max. Permissible Outlet Pressure:75 psig (5 bar)
Fluid Service Temperature:100° F to 150°F (40°C to 65.5°C)
Fluid Viscosity:70- 1000 SUS (13 – 215 cSt), Explosion-proof: 500 SUS maximum
Power Supply:110 VAC, 60 Hz, 12 amp
Attainable Water Content:< 50 ppm
Heater Options:220V/ 60hz/ 1 Phase, 460V/ 60hz/ 3 Phase
Relative Humidity Display:Standard, 0-99% Range
Construction:Reaction Vessel: Stainless Steel
Seals: Viton®
Protection Class:NEMA 2
Image of TDSE Triton Dehydration Station

Features:

  • Patented mass transfer technology uses ambient air to optimize and control dewatering rates
  • High Dewatering Rates and particulate removal in one system
  • Simple Controls – maintenance, operation and troubleshooting instructions are available in the Human Machine Interface (HMI) Touch Screen
  • Reduce fluid recycling cost
  • No expensive vacuum pump to service and replace
  • Compact, efficient footprint
  • Remove free and dissolved water
  • Highly effective in low and high humidity environments

Specifications:

Dimensions:32”W x 59”L x 70.25” H
Dry Mass:1000 lbs (453 kg)
Inlet Connections:1-1/2” MJIC
Outlet Connections:1-1/2” MJIC
Flow Rate:15 gpm Standard, (other options available)
Inlet Pressure:Atmospheric
Outlet Pressure:to 125 psi (8.62 bar
Fluid Service Temperature:50° F to 175°F (10°C to 79°C)
Fluid Viscosity:70-2000 SUS (13 -539 cSt), 2500 with heater
Power Supply:460 V/3/60 Hz, 13 amps
460 V/3/60 Hz, 28 amps w/heater
575 V/3/60 Hz, 10.5 amps
575 V/3/60 Hz, 23 amps w/heater
Attainable Water Content:< 50 ppm
Relative Humidity Display:Standard, 0-99% Range
Construction:Standard, 0-99% Range
Base Frame: Carbon Steel
Vessel: Stainless Steel
Seals: Viton®
Protection Class:NEMA 2

Schroeder Success: See How This Customer Saved!

Don’t just take our word on the effectiveness of the Triton Dehydration Station® series. Review the case study below to see how a real customer benefited from these advanced dehydrators!

Image of TDSA Triton Dehydration Station with automotive manufactured parts in the background

When an automotive parts manufacturer found high water levels in the hydraulics of a critical hydraulic press in their facility, they needed a solution quickly.

With the very close timetables of automotive part production, any downtime could be devastating to their operations—but solving their water contamination issues required an unobtrusive fix, too.

With a rental TDSE from Schroeder Industries, the customer was able to resolve their contamination issues, reduce their oil consumption, and maintain uptime without unduly interrupting operations.

In fact, the performance of the TDSE was so impressive that the customer ultimately purchased their own TDSA to maintain fluid quality and ensure continued high performance!


Ask the experts at Schroeder Industries if a Triton Dehydration Station could be right for your application!


Contact-Blog-Triton Dehydrators

  • Max. file size: 256 MB.

Leave a Reply

Your email address will not be published. Required fields are marked *